Why 12 inch pipe is not 12 inches
Nominal Pipe Size is a label, not a measurement. NPS 12 pipe has an outside diameter of 12.750 inches, and it keeps that outside diameter in every schedule made. What the schedule number changes is the wall: at schedule 80s the wall is 0.500 inches, so the bore comes out at 11.750 inches.
That is the practical consequence. Fittings, flanges, supports and threading dies are sized to the outside diameter, so they fit any schedule of the same trade size. Flow, pressure drop and anything that has to pass through the pipe depend on the inside diameter, which changes with every schedule. Order by trade size and schedule; work your hydraulics from the bore.
Frequently asked questions
What is the wall thickness of 12 inch schedule 80s pipe?
0.500 inches (12.70 mm). The outside diameter is 12.750 inches (323.85 mm) whatever the schedule, so this wall leaves an inside diameter of 11.750 inches.
What is the inside diameter of 12 inch schedule 80s pipe?
11.750 inches (298.45 mm). Inside diameter is outside diameter minus twice the wall: 12.750 - 2 x 0.500 = 11.750 inches.
Is 12 inch pipe actually 12 inches?
No. NPS 12 is a trade size, not a measurement. The pipe measures 12.750 inches across the outside and 11.750 inches across the bore in this schedule. Only the outside diameter is fixed across schedules.
Is schedule 80s the same as XS at this size?
Yes, at NPS 12. XS is the same 0.500 inch wall here. That coincidence is per size and does not hold everywhere: standard wall and schedule 40 part company above NPS 10, and extra strong and schedule 80 part company above NPS 8.